New Tech Could Save U.S. $11B in Medical Costs and 60,000 Lives

Key Takeaways

1. Pressure ulcers affect about 2.5 million people annually in the U.S., costing $11 billion and resulting in around 60,000 deaths.
2. A new mattress design reduces the area of restricted blood flow by 34 times compared to traditional foam pads by alternating between high and low pressure.
3. The research utilized a mattress with 1,260 individually controlled actuators to create significant pressure variations, improving ulcer prevention.
4. The mattress features flexible joints and springs to minimize actuation force and adapt to different bed positions while maintaining pressure distribution.
5. Further research and testing are needed to validate the effectiveness and affordability of this innovative mattress technology.


Pressure ulcers affect about 2.5 million individuals each year in the U.S., leading to treatment costs of $11 billion and around 60,000 deaths annually according to 2006 statistics. These painful wounds are particularly prevalent among older adults, patients recovering from surgery, and those with limited mobility. They occur when persistent pressure disrupts blood flow to skin tissues, which can result in tissue death. Current solutions, like alternating-pressure mattresses, seek to reduce overall pressure to help prevent these injuries.

Innovative Findings

A new study has shown that a more effective method for preventing pressure ulcers involves not just reducing pressure uniformly, but strategically alternating between higher peak pressures and deeper “off-loading” phases. From this insight, researchers developed a novel mattress that significantly decreases the area where blood flow is restricted (known as area of persistent occlusion, or APO) — by 34 times compared to traditional medical foam pads, specifically at an occlusion pressure threshold (OPT) of 32 mmHg.

Research Approach

To thoroughly investigate the issue, the research team constructed a complex test mattress featuring 1,260 individually controlled linear actuators. They found that the common approach of maintaining low pressure everywhere wasn’t the best way to address the problem. The critical element was to create significant variations between high-pressure areas and relieved “off-loading” areas, alternating them at regular intervals. This was accomplished by designing a surface that resembled a checkerboard, alternating between peaks of high pressure and dips of low pressure.

Mattress Design

The mattress incorporates flexible joints and springs for static balancing, which allows for energy-efficient transitions between different pressure states. This design limits the actuation force to less than 9% of the patient’s weight, allowing for both manual and automated operation. It can also adjust to changes in bed frame positions, like raising the head or knees, without losing effective pressure distribution.

Testing and Future Research

Tests carried out on anatomically accurate dummies helped ensure that participants remained still, which was crucial for collecting precise data. The introduction of this technology could lead to more affordable and portable alternating-pressure mattresses, but additional research and testing will be essential to validate its effectiveness further.

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